Strategic Consulting
Investment Planning
- 5 year investment plan
- Production strategy
- Investment recommendation
Manufacturing Process
- Product development assistance
- Process optimization and scale-up
- Productivity analysis
- Process troubleshooting
- Cleaning procedure development and qualification
- Automation and industrial network strategy
Expertise Report
- Risk analysis and mitigation strategy for inflammable and dangerous products, machine safety, ammonia
- Industrial installation audit
- Safety analysis
- Industrial risks
Regulatory Affairs
- Evaluation of regulatory compliance
- Quality assurance systems audit
- Quality assurance system implementation
- Manufacturing plant audit
- Supplier audit
Engineering Services
Conceptual Design
- Understanding the client’s requirements in terms of production capacity, product quality and flexibility
- Further development of one or more implantation strategies including:
- Process block flow diagram with production mass balance
- Conceptual production floor plant layout
- Narrative description of equipment and systems
- Conceptual project schedule
- Cost estimate with a ±30% precision level based on our projects’ historical cost database
Preliminary Engineering
- Conceptual design, optimization, and detailed process description
- Product and energy mass balance
- Preliminary plant floor layout including equipment
- People, material, product, and waste flow diagrams
- Preliminary engineering of building and all services and engineering disciplines
- Construction strategy
- Preliminary project schedule
- Cost estimate at a ±20% precision level based on main process equipment quotes
Detailed Engineering
- Detailed construction drawings and specifications for architectural, structural, civil, mechanical, electrical, controls and fire protection based on the requirements of the selected process equipment
- For long lead delivery of building equipment, preparation of pre-purchase documents and follow-up of the tendering process
- Detailed project schedule including start-up and commissioning
- Cost estimate at a ±15% precision level based building contractors estimates
Construction
- Preparation and tendering follow-up for all construction packages
- Bid evaluation and recommendation
- Submittal and shop drawing review
- Technical follow-up and issuance of field directives
- Periodic site inspection
- Review and approval of change orders
- Deficiency list preparation and follow-up of correctives measures
- Provisional and final acceptance of work following the successfully completed start-up
- Preparation of as-built drawings according to contractors’ drawings
- Cost and schedule follow-up
Equipment Procurement
- For process equipment designed with a performance specification and built at the equipment supplier’s facility:
- Preparation of a performance specification
- Bid follow-up, analysis and evaluation
- Shop drawing review
- Periodic visit at equipment supplier premises to verify work progress and quality of construction
- Verification of construction, functionality, performance and documentation at the supplier premises before authorizing equipment delivery to the client site (Factory Acceptance Testing)
- Coordinate and design plant utilities to accomodated equipment connections
- For process equipment custom designed and built on site:
- Detailed engineering
- Procurement follow-up
- Extensive presence on site for construction support, coordination, and verification of adherence to requirements
Start-up and Qualification
- Assist the contractor and equipment suppliers for start-up of their equipment and systems
- Verification of final installation, operation and performance of all equipment and systems according to test procedures previously written, confirm final equipment turnover
- Review and propose revisions to supplier’s documentation and warranties to protect Owner’s interest
Support
- Engineering, maintenance and project management personal loan at client’s premises
- Rapid follow-up on any emergency
- Ongoing remote support