Industrial Engineering Services and Strategic Consulting
Engineering Services from Feasibility to Commissioning
From plant design to commissioning, our multidisciplinary teams deliver integrated engineering services tailored to the most complex industrial projects.
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Conceptual Design
We evaluate technical, operational and financial options to confirm the viability and success of your industrial project.
- Understanding the client’s requirements in terms of production capacity, product quality and flexibility
- Further development of one or more implantation strategies including:
- Process block flow diagram with production mass balance
- Conceptual production floor plant layout
- Narrative description of equipment and systems
- Conceptual project schedule
- Cost estimate with a ±30% precision level based on our projects’ historical cost database
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Preliminary Engineering
We define processes, layouts and infrastructure requirements to transform your needs into a practical project plan.
- Conceptual design, optimization, and detailed process description
- Product and energy mass balance
- Preliminary plant floor layout including equipment
- People, material, product, and waste flow diagrams
- Preliminary engineering of building and all services and engineering disciplines
- Construction strategy
- Preliminary project schedule
- Cost estimate at a ±20% precision level based on main process equipment quotes
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Detailed Engineering
Our multidisciplinary teams develop integrated engineering solutions ready for efficient execution and implementation.
- Detailed construction drawings and specifications for architectural, structural, civil, mechanical, electrical, controls and fire protection based on the requirements of the selected process equipment
- For long lead delivery of building equipment, preparation of pre-purchase documents and follow-up of the tendering process
- Detailed project schedule including start-up and commissioning
- Cost estimate at a ±15% precision level based building contractors estimates
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Equipment Procurement and Fabrication
We oversee the design, fabrication and integration of production equipment tailored to your operational requirements.
- For process equipment designed with a performance specification and built at the equipment supplier’s facility:
- Preparation of a performance specification
- Bid follow-up, analysis and evaluation
- Shop drawing review
- Periodic visit at equipment supplier premises to verify work progress and quality of construction
- Verification of construction, functionality, performance and documentation at the supplier premises before authorizing equipment delivery to the client site (Factory Acceptance Testing)
- Coordinate and design plant utilities to accomodated equipment connections
- For process equipment custom designed and built on site:
- Detailed engineering
- Procurement follow-up
- Extensive presence on site for construction support, coordination, and verification of adherence to requirements
- For process equipment designed with a performance specification and built at the equipment supplier’s facility:
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Construction
We coordinate and monitor construction activities to ensure efficient project execution and successful delivery.
- Preparation and tendering follow-up for all construction packages
- Bid evaluation and recommendation
- Submittal and shop drawing review
- Technical follow-up and issuance of field directives
- Periodic site inspection
- Review and approval of change orders
- Deficiency list preparation and follow-up of correctives measures
- Provisional and final acceptance of work following the successfully completed start-up
- Preparation of as-built drawings according to contractors’ drawings
- Cost and schedule follow-up
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Start-up and Qualification
We validate equipment, systems and processes to ensure a compliant, reliable and efficient start-up.
- Assist the contractor and equipment suppliers for start-up of their equipment and systems
- Verification of final installation, operation and performance of all equipment and systems according to test procedures previously written, confirm final equipment turnover
- Review and propose revisions to supplier’s documentation and warranties to protect Owner’s interest
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Support
We provide engineering, maintenance and project management support to strengthen your teams and operations on site.
- Engineering, maintenance and project management personal loan at client’s premises
- Rapid follow-up on any emergency
- Ongoing remote support
Strategic Consulting and Manufacturing Process Optimization
Our strategic consulting services help you make informed investment decisions, optimize processes and improve operational performance.
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Investment Planning
We develop investment strategies aligned with your growth objectives and industrial performance goals.
- 5 year investment plan
- Production strategy
- Investment recommendation
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Manufacturing Process
We optimize manufacturing processes to improve productivity, quality and operational performance.
- Product development assistance
- Process optimization and scale-up
- Productivity analysis
- Process troubleshooting
- Cleaning procedure development and qualification
- Automation and industrial network strategy
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Independent Technical Assessment and Risk Analysis
Our independent technical assessments help you evaluate risks, validate solutions and make informed decisions.
- Risk analysis and mitigation strategy for inflammable and dangerous products, machine safety, ammonia
- Industrial installation audit
- Safety analysis
- Industrial risks
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Regulatory Affairs and GMP Compliance
We support your regulatory initiatives to ensure compliance across your facilities and manufacturing processes.
- Evaluation of regulatory compliance
- Quality assurance systems audit
- Quality assurance system implementation
- Manufacturing plant audit
- Supplier audit”